双光束激光焊匙孔动态特征分析

文中研究了高功率单光束激光焊与双光束激光焊过程中匙孔动态特征的差别. 结果表明，单光束激光焊及双光束激光焊接过程中匙孔均处于从产生到湮灭的剧烈波动的过程，不同于单光束激光焊匙孔的形成、长大、维持、缩小、湮灭过程，双光束激光焊的匙孔还存在分离长大及合并缩小的过程；在相同的焊接参数及焊缝具有相同熔深的条件下，双光束激光焊匙孔的波动频率约为单光束激光焊的2/3，单光束激光焊匙孔的开口面积均值约为双光束激光焊匙孔开口面积的1/2，开口面积的波动变异系数约为单光束激光的2倍，即双光束激光焊过程中匙孔较单光束激光焊的具有较高稳定性.     

等离子体改性海绵铁活化过硫酸盐处理含酚废水

采用低温等离子体技术对海绵铁表面进行改性，并将其用于活化过硫酸盐（PS）处理含酚废水。通过氮气等温吸附（BET）、X射线衍射（XRD）和扫描电子显微镜（SEM）等手段对改性前后的海绵铁进行表征分析。以苯酚为目标污染物，通过静态实验考察催化剂投加量、催化剂/PS摩尔比、pH和苯酚初始浓度对等离子体改性海绵铁活化PS处理含酚废水的影响。结果表明，改性后的海绵铁比表面积、孔容及孔径均有增大，活化PS能力显著提高；在最佳反应条件（等离子改性海绵铁的投加量为0.4g/L，催化剂/PS摩尔比为1∶15，溶液pH为2，苯酚的初始浓度为250mg/L）下，苯酚的去除率可达95%；反应过程符合二级反应动力学，主要是硫酸根自由基和羟基自由基起氧化作用。等离子体技术改性海绵铁活化过硫酸钠可有效去除水中苯酚，为实际含酚废水的处理提供一些思路。     

离子交换水软化技术研究与应用进展

离子交换法是目前最常见的水软化技术之一，其基于可逆的离子交换反应将溶液中的硬度离子选择性去除，属于典型的特种分离过程。本文介绍并总结了离子交换水软化的基本原理、水软化用离子交换树脂的结构和分类、离子交换水软化技术研究和应用，并针对离子交换水软化存在的问题提出了相应的解决思路。     

内含硬α夹杂钛合金轮盘裂纹扩展研究

为研究钛合金轮盘内部硬α夹杂疲劳裂纹扩展特性，对含预置硬α夹杂钛合金轮盘开展低循环疲劳裂纹扩展试验。结果表明:5229次循环后轮盘破裂；疲劳断口宏观、微观特征显示，预置硬α夹杂为本次疲劳破坏的疲劳源；在裂纹扩展前期，轮盘断口裂纹扩展速率较材料试验数据快；在裂纹扩展中期，断口裂纹扩展速率曲线呈对数线性关系；为了解决疲劳裂纹扩展后期疲劳条带不易识别的问题，使用等效裂纹扩展模型拟合断口裂纹扩展速率曲线，从而可以利用疲劳条带宽度来计算总寿命。同时，利用断口数据，提出和总结了预置硬α夹杂钛合金轮盘裂纹扩展特性仿真研究的方法。仿真研究显示:基于Paris公式建立裂纹扩展模型能较好地预测轮盘裂纹扩展特性；轮盘由于疲劳发生最终断裂破坏时，裂纹前沿的应力强度因子远大于断裂韧性，因此，不宜使用应力强度因子直接作为破裂准则。     

Effect of clad ratio on interfacial microstructure and properties of cladding billets via direct-chill casting process

Numerical simulation and experiments were introduced to develop AA4045/AA3003 cladding billets with different clad-ratios. The temperature fields, microstructures and mechanical properties near interface were investigated in detail. The results show that cladding billets with different clad-ratios were fabricated successfully. Si and Mn elements diffused across the bonding interface and formed diffusion layer. With the increase of clad-layer thickness, the interfacial region transforms from semisolid–solid state to liquid–solid state and the diffusion layer increased from 10 to 25 μm. The hardness at interface is higher than that of AA3003 side but lower than that of the other side. The bonding strength increased with the clad-layer thickness, attributing to solution strengthening due to elements diffusion. The cladding billets were extruded into clad pipe by indirect extrusion process after homogenization. The clad pipe remained the interfacial characteristics of as-cast cladding billet and the heredity of clad-ratio during deformation was testified.     

Microstructural characteristics of as-forged and β-air-cooled Zr–2.5Nb alloy

Multiple characterization and analysis techniques including electron backscatter diffraction (EBSD), electron channeling contrast (ECC) imaging, transmission electron microscopy (TEM) and microhardness test were jointly employed to investigate microstructural characteristics such as local composition, morphology, grain boundary characteristics and interphase orientation relationship of a forged Zr–2.5Nb alloy before and after β-air-cooling. Results show that the as-forged specimen is composed of equiaxed and lamellar α grains and continuous net-like β-Zr films. After the β-air-cooling, the microstructure of the specimen is featured by basket-weave Widmanstätten structure, in which the inter-α-plate second phases are nanoscale β-Zr. Analyses for crystallographic orientations reveal that the Burgers relationship has been strictly followed during the β→α cooling. Compared to the as-forged specimen, the hardness of the β-air-cooled specimen is higher, which could be attributed to the decreased structural sizes of both α and β phases, and the increased fraction of high angle boundaries as well.     

An Artificial Skyrmion Platform with Robust Tunability in Synthetic Antiferromagnetic Multilayers

Magnetic skyrmions are topologically nontrivial spin structures, and their existence in ferromagnetically coupled multilayers has been widely reported with a disordered arrangement. Here, a nucleation scenario of ordered skyrmions in nanostructured synthetic antiferromagnetic (SAF) multilayers is proposed and experimentally demonstrated using direct magnetization imaging, indirect magnetometer and magnetoresistance measurement, and micromagnetic simulation. Instead of relying on Dzyaloshinskii–Moriya interaction, the antiferromagnetic interlayer exchange coupling in the SAF multilayers fulfills the role of nucleation and stabilization of skyrmions. The robustness of the proposed skyrmion nucleation scenario is examined against temperature from 4.5 to 300 K and device size from 400 to 1200 nm. Interestingly, these synthetic skyrmions still behave well with a size less than 100 nm. The higher stability than generic magnetic domains can be attributed to topological protection. The results thus provide an artificial skyrmion platform to meet the functional needs of high density and designable arrangement in magnonic and spintronic applications.     

大口径光学元件装夹转运结构设计及分析

为了实现大口径光学元件的安全装夹、转运,通过光学元件开槽与不开槽两种装夹方式的分析,得出开槽夹紧转运方式将带来微裂纹、应力集中、成本高等缺陷,提出了利用摩擦力克服光学零件的重力和惯性力的低应力装夹转运方案。通过对光学元件低应力夹紧结构设计,并利用有限元分析方法,得到不开槽装夹方式下,光学元件的最大主应力为1.11 MPa,最大切应力为0.73 MPa,远低于光学元件破坏的强度极限,且受力均匀,无应力集中现象。     

采动覆岩卸荷膨胀累积效应

地下煤层开采引起的岩层运动是一系列安全和环境问题的根源,研究采动岩层运动规律是安全、高效、绿色开采的重要基础。通过对岩层运动过程的研究,揭示了采动覆岩卸荷膨胀累积效应及其对岩层运动规律的影响机制。研究表明:采动覆岩经历了卸荷膨胀与再压实的动态过程。受关键层结构控制,上覆岩层由下向上成组破断运动,关键层破断前,阻断了上覆载荷向下方岩层的传递,导致其因卸荷而产生膨胀,包括碎胀与弹性膨胀。随着关键层破断高度增加,覆岩卸荷高度同步增大,因卸荷而膨胀的岩层总厚度不断增大;同时卸荷煤岩也受到已破断关键层载荷的压实作用,从而造成覆岩卸荷膨胀总量的不断变化。将这种覆岩卸荷膨胀总量随覆岩卸荷高度动态变化的现象定义为采动覆岩卸荷膨胀累积效应,进而建立了理论模型,并通过淮北海孜煤矿巨厚火成岩下采煤覆岩裂隙实测进行了验证。结果表明,采动覆岩卸荷膨胀累积效应对采动岩层运动规律产生了重要影响,如影响覆岩关键层下离层量,影响覆岩关键层贯通破断的高度,影响不同开采条件的地表下沉系数等。采动覆岩卸荷膨胀累积效应改变了对离层存在形式的传统认识,该效应的存在导致关键层下最大离层量一般小于采高的10%,覆岩可注浆充填空间并非传统认识上的“离层区”,而主要是注浆充填压力“压实”作用下将覆岩卸荷累积膨胀所转化出的那部分空间,该发现指导了覆岩隔离注浆充填绿色开采技术的创新研发及其在建筑物压煤开采中的成功实践。     

抗冲ACR树脂的合成及其性能评价

采用种子乳液聚合法,以丙烯酸丁酯为核层单体、甲基丙烯酸甲酯为壳层单体、甲基丙烯酸烯丙酯为交联剂制备了抗冲ACR树脂。考察了不同加料方式对ACR乳液粒径及对PVC冲击性能的影响,结果表明:连续滴加方式可实现乳液粒径的稳定控制,并能得到性能优异的抗冲ACR树脂。